落地镗铣床:机械加工领域的中流砥柱

2025-02-18

落地镗铣床TK6913:机械加工领域的中流砥柱

在现代制造业蓬勃发展的浪潮中,各种先进的机械设备不断涌现,推动着工业生产迈向更高的精度和效率。其中,落地镗铣床作为一种大型、高精度的加工设备,在机械加工领域扮演着至关重要的角色,堪称行业的中流砥柱。
落地镗铣床,从名字就能看出其基本特点。“落地” 意味着它拥有稳固的落地式底座,这为其在加工过程中提供了强大的稳定性和承载能力,能够适应大型工件的加工需求。而 “镗铣” 则明确了它的两大核心加工功能 —— 镗削和铣削。

镗削是落地镗铣床的关键功能之一。通过旋转的镗刀对工件上已有的孔进行精确加工,可提高孔的精度和表面质量,还能扩大孔径,满足不同尺寸和精度要求的孔加工。在航空航天领域,发动机的制造需要大量高精度的孔,落地镗铣床凭借其**的镗削功能,能够确保这些孔的加工精度,为发动机的高性能运转提供坚实保障。

铣削功能同样出色。通过铣刀的旋转和工件的移动,可对工件进行平面、轮廓、沟槽等多种形状的加工。在模具制造行业,复杂的模具型腔和外形往往需要通过铣削来完成。落地镗铣床能够根据模具设计的要求,精确地铣削出各种形状,为模具的制造提供了高精度的加工手段。
落地镗铣床的结构设计也十分精妙。其工作台通常较大,能够承载大型工件,并且可以实现多方向的移动,方便工件在加工过程中的定位和调整。主轴系统则具备高转速和高扭矩的特点,能够适应不同材质和加工要求的工件。同时,先进的数控系统使得操作人员能够通过编程精确控制机床的运动,实现自动化加工,大大提高了加工效率和精度。
在应用方面,落地镗铣床广泛应用于航空航天、船舶制造、汽车制造、能源装备等众多领域。在航空航天领域,用于加工飞机发动机的零部件、机身框架等关键部件;在船舶制造中,可加工大型的船用柴油机机体、螺旋桨轴等;在汽车制造中,用于加工汽车发动机缸体、变速器壳体等大型零部件;在能源装备领域,能够加工大型发电机的定子、转子等。
随着科技的不断进步,落地镗铣床也在不断发展创新。智能化、自动化程度越来越高,一些新型的落地镗铣床配备了先进的传感器和智能控制系统,能够实现自动检测、自动补偿、自适应加工等功能,进一步提高了加工精度和效率。同时,机床的精度和稳定性也在不断提升,能够满足越来越高的加工要求。

落地镗铣床以其强大的加工能力、高精度和广泛的应用领域,成为机械加工领域不可或缺的重要设备。在未来,随着制造业的不断升级和发展,落地镗铣床必将继续发挥重要作用,为推动工业现代化进程做出更大的贡献。

No.

Feature

Instructions

remark

Hardware configuration

1

Maximum number of control axes

7(6 feed shafts +1 spindle)

Standard

2

Number of linkage axes

4 axis

Standard

3

Axis name

Host: X, Y, Z, W, SP;

Accessories: U (flat rotating disc); V, B (Turntable)

Standard

4

PPU

PPU27X, built-in CNC, PLC (S7-200), HMI; The program can be stored through the CF card

Standard

5

Machine tool control panel

MCP483C: Short stroke mechanical button

Standard

6

Display screen

10.4 LCD screen, including 7 operating areas, programming keyboard

Standard

7

Hand operated unit

Domestic MINI HHU, support 7 axis selection

Standard

8

Communication interface

USB/ Ethernet /CF card port

Standard

9

PLC program

Machine TOOL control program using Siemens PROGRAMMING TOOL

Standard

10

PLC function

Ladder steps 24,000, 512 bytes of memory, 512 timers, 256 counters, 64 DB

Standard

11

I/O interface module

PP72/48 module

Standard

12

CNC user memory

5MB for part programming, tool compensation and data bias

Standard

13

Processing channel/operation mode group

1 channel /1 mode group

Standard

14

PLC shaft function

Control axis/positioning axis

Standard

Axis function

1

Operating range

±9 decimal

Standard

2

Minimum pulse equivalent

Linear axis 0.001 mm, rotation axis 0.001°

Standard

3

The rotation axis supports continuous rotation

Non-modal axis

Standard

4

Feed rate per minute/turn


Standard

5

Feed and fast feed


Standard

6

The feed rate is adjusted from 0 to 120%


Standard

7

acceleration

With shaft impact limit, with acceleration limit. programmable

Standard

8

Trace run


Standard

9

Measuring system 1/2 can be switched


Standard

10

Feed rate interpolation


Standard

11

Independent path feed for rounding and chamfering


Standard

12

Run to a fixed point stop


Standard

Spindle function

1

Digital spindle speed


Standard

2

Spindle ratio 50 ~ 120%


Standard

3

Spindle speed display


Standard

4

Directional spindle stop


Standard

5

Spindle speed limit

Minimum/maximum limit can be set

Standard

6

Constant cutting speed


Standard

7

Switch to shaft feed mode


Standard

8

Machining axis synchronization


Standard

9

Threaded entry and exit path, programmable


Standard

10

Thread cutting

Constant or variable pitch

Standard

11

Tapping/rigid tapping with compensating clamp


Standard

interposition

1

The arc is interpolated through the center and end of the circle


Standard

2

The arc is interpolated through an intermediate point


Standard

3

Helix interpolation


Standard

4

Universal interpolator NURBS

Non-uniform rational B-splines

Standard

5

Continuous path approach for programmable transitions


Standard

6

3 axis compressor


Standard

convert

1

Cartesian point-to-point run (PTP)


Standard

programming

1

Handwheel superposition


Standard

2

Programming language

DIN 66025 and advanced language extensions

Standard

3

Call the main program from the main program and subroutine


Standard

4

Subroutine level

Max 11 levels

Standard

5

interrupt routine

Maximum level 4

Standard

6

Number of subroutine cycles

Max 9999

Standard

7

The number of steps to jump a program segment

2

Standard

8

polar coordinates


Standard

9

1/2/3 points outline


Standard

10

Metric/Imperial size switch

Manually or by program

Standard

11

Inverse time feed rate


Standard

12

CNC high level language

Configurable user variable GUD; 300 annotable predefined user variables (R parameters); Predefined user variable LUD(R parameter) that can be set; Read/write system variables; Indirect programming; Program jump and grading; Dynamic jump RETB; Arithmetic and trigonometric functions; Comparative and logical operations; Macro instruction technology; Control structure IF-ELSE-ENDIF; Control structure WHILE, FOR, REPEAT, LOOP; Instructions to the HMI; String function

Standard

13

Dynamically preprocessed cache FIFO


Standard

14

Bevel machining with back rotating cycle


Standard

15

Feed shaft/spindle switch


Standard

16

The geometric axis can be switched online in the CNC program


Standard

17

Program preprocessing


Standard

18

basic framework

Maximum quantity 1

Standard

19

Settable offset

Maximum quantity 50

Standard

20

Zero offset can be set


Standard

21

Global and local user data


Standard

22

Global program user data


Standard

23

Process cycle

milling

Standard

24

2D simulation


Standard

Mode of operation

1

AUTO(自动)

Execute USB/CF card program; Program control; Program modification; Segment lookup with/without computation.

Standard

2

JOG(手动)

Handwheel selection; Imperial/metric switching; Reference points are returned automatically/via CNC program

Standard

3

MDA(手动输入,自动执行)

Enter in a text editor; Input screen for process and positioning, cycle support;

Standard

显示

1

NC and PLC with text display diagnostic function, screen saver


Standard

2

The self-diagnosis function is displayed


Standard

3

Current position display


Standard

4

Graphic display


Standard

5

Program display


Standard

6

Program error display


Standard

7

Operation error display


Standard

8

Actual cutting speed display


Standard

9

Chinese and English menus are displayed


Standard

10

Alarm information display


Standard

Supervisory control

1

Work area restriction


Standard

2

Limit switch monitoring

Software and hardware limit switches

Standard

3

Position monitoring


Standard

4

Static monitoring


Standard

5

Clamp monitoring


Standard

6

2D/3D protected area


Standard

7

Coordinate conversion chain


Standard

8

Contour monitoring


Standard

9

Shaft positioning performed by PLC


Standard

10

Spindle speed limit


Standard

11

Regenerative operation


Standard

compensate

1

Gap compensation


Standard

2

Lead screw pitch error compensation


Standard

3

Measurement system error compensation


Standard

4

Quadrant error compensation


Standard

5

Temperature compensation


Standard

6

Feedforward control

It depends on speed; Acceleration dependent

Standard

7

Gap compensation, dynamic


Standard

Data communication

1

USB interface

Data input and output through Ethernet interfaces

Standard

2

Ethernet interface

Data input and output through Ethernet interfaces

Standard

3

CF card interface

Data input and output are performed through the CF card interface

Standard




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